BHA Dust Collection Filters

•  BHA Filter Bags, our product line, can be found through a variety of industrial supply and filtration equipment distributors. Call us to find your local supplier 1-800-821-2222 or +1 913-374-330.

• The Minimum Efficiency Reporting Value (MERV) rating is a standard that rates the overall effectiveness of air filters. Higher MERV ratings correspond to a greater percentage of particles captured on each pass, with the scale ranging from 1 to 20.
  
  
• It is important to note that a higher MERV rating does not always mean it is the best choice for your application. Higher MERV filters are more restrictive to airflow, which can lead to higher energy costs and potentially strain the fan motor in your dust collector. It is crucial to balance the need for filtration efficiency with the system's airflow requirements when choosing a filter. Consult with our filtration specialists to understand the best filter choice for your specific dust collector and application.

Improving the efficiency of your dust collector can help to enhance its performance, extend its lifespan, and reduce maintenance costs. Some tips to improve your dust collector’s efficiency: 

• Proper Filter Maintenance and Replacement: Regularly clean and replace filters as necessary. Over time, filters can become clogged with dust, reducing airflow and efficiency. Some dust collectors have a self-cleaning system, but manual inspection is still necessary to ensure optimal performance.
  
  
• Correct Filter Selection: Ensure you are using the right type of filter for your specific application.
  
  
• Regular Inspections: Look for any sign of wear and tear or damage. This includes checking for leaks, cracks, and worn-out seals or gaskets.
  
  
• Proper Sizing: If your collector is too small, it will not be able to handle the dust load, and if it's too large, you may be wasting energy.
  
  
• Optimizing Airflow: Ensure that the ductwork is properly designed and installed for optimal airflow. Poorly designed ductwork can lead to inefficiencies and reduced performance.
  
  
• Use Dust Pre-separators: This device can separate out larger particles before they reach the dust collector, reducing the load on the collector and extending the life of its filters.
  
  
• Proper Training: Everyone who operates or maintains the collector needs to know when and how to replace filters, how to inspect the system for potential problems, and how to operate the system efficiently. Each dust collection system and application are unique, so what works best may vary. Consult with our filtration specialist if you are unsure about how to improve your system's efficiency.

• Bag and Cage Filters: These are one of the most common types of industrial dust collector filters. They are often used in applications that produce a large volume of dust. Baghouse filters are typically made of fabric (often felted cotton, polyester, or other synthetic materials), and dust-laden air is passed through the fabric, trapping the dust particles on the bag.
  
  
• PulsePleat® Filter Elements: An alternative to traditional bag filters. An innovative and extensive family of pleated filter elements that offer longer filter life, proven performance, and durability for your baghouse or dust collector. Best of all, installation typically requires no modification to existing baghouse equipment. Enjoy improved performance and energy savings without the expense of costly modifications.
  
  
• Cartridge Filters: Cartridge filters are compact and efficient, making them a popular choice for many industrial applications, especially where space is a constraint. They are typically cylindrical in shape and often made from pleated fabric or other materials. The pleated design increases the surface area of the filter, which can improve efficiency and reduce the frequency of filter changes.

The choice of filter type depends on the specific application, including the type and volume of dust produced, the size of the particles, the available space, and other factors. Each of these filter types can be equipped with different filter media to improve efficiency or to handle specific types of dust.

• Choosing the right size filter depends on several factors, including the volume of air you need to move, the type and amount of dust you are dealing with, and the specific design of your dust collection system. We can help you determine all of this plus the filter area and the available space.

Choosing a good industrial dust collection filter requires considering factors such as the type of dust, the physical properties of the dust, the dust collector design, and the operational conditions. Some steps to help guide you in this process: 

• Determine the Type of Dust: The type of dust you're dealing with plays a significant role in the type of filter you need. For instance, some dusts are more abrasive than others, requiring a more durable filter material. Others may be hazardous or toxic, necessitating a filter that can effectively capture and contain these particles.
  
  
• Consider the Dust's Physical Properties: The size, shape, and density of the dust particles can affect the filter's performance. Smaller particles may require a filter with smaller pores, while larger, heavier particles may be adequately captured by a filter with larger pores.
  
  
• Understand Your Dust Collector's Design: Different dust collector designs (such as pulse-jet, shaker, or reverse-air systems) require different types of filters.
  
  
• Consider Operational Conditions: Air-to-cloth ratio, temperature, and humidity can affect a filter's performance. For example, if your operation generates a lot of heat or moisture, you will need a filter that can withstand these conditions.
  
  
• Evaluate Filter Materials: Filters can be made from a variety of materials, including fabric, paper, and synthetic materials. The right material for you depends on the factors above, as well as your budget and maintenance requirements.
  
  
• Check Efficiency Ratings: Filters are often rated based on their efficiency at removing particles of a certain size. This rating, typically expressed as a percentage, can give you an idea of how well the filter will perform.
  
  
• Contact Us: If you are unsure about any of these factors, it is a good idea to consult with a filtration specialist for help to ensure you choose the right filter for your needs.
  
  
• Regulatory Compliance: Lastly, ensure that the filter you choose complies with any relevant health and safety regulations. This is especially important if you are dealing with hazardous or toxic dust. 

Remember, the goal is to choose a filter that effectively captures dust particles, promotes good airflow, lasts for a reasonable amount of time, and meets all relevant regulatory standards.

The market is flooded with filter manufacturers. Ensure you aren’t throwing your money away by asking the questions below:

• Does the manufacturer continually invest, research, and analyze new products/membranes?
  
  
• Do they have an Industrial Filter Test Lab and what testing does the manufacturer utilize to ensure filters are effective?
  
  
  • Review the categories of tests being employed to ensure the filters you buy are constantly evaluated.
    
    • Flat Sheet Filter Media
    • Pleated Filter Media
    • Finished Filter, Baghouse Environment Simulation Technology Tester
    • Filter and Media Analysis
      
      
• Consider when the last time the manufacturer developed a new product? The manufacturer should develop new products with improved filtration benefits to help your business. Some manufacturers spend their development resources on products that trap you with their aftermarket replacement parts to ensure repeat purchases of filters. Parker is in this business for the long haul, producing high-quality and superior-quality filters to ensure customer satisfaction.
  
  
• Does the manufacturer stand behind their filters?
  
  
• Are case studies available that demonstrate the success of the filtration system?
  
  
• If buying from a distributor, are they purchasing from a manufacturer implementing these important procedures?

Parkers Industrial Filter Test Lab is buzzing daily, developing new products, conducting competitive analysis, and solving customer filtration challenges. The data makes the difference in filtration. Our latest introduction is a new membrane for fabric filters. Customers will see reduced emissions due to smaller pore sizes and better durability and strength in the fabric.  The membrane improves cleanability and will help customers with their filtration costs.