Data centers associated with high-performance computing are constantly being asked to work harder and faster, and that’s not going to change anytime soon. Driven by AI, big data and machine learning, applications such as routers, servers, external storage systems, and inter-rack cabling are doing much more computation while transmitting up to 100 times the data they were previously carrying.
This boom is creating an industry-wide pain point as the cables and connectors associated with these applications become a bottleneck that prevents data from being transferred quickly. It’s essential that connectors and cables can keep up with the processing volume.
This scenario introduces a double-edged sword for electromagnetic interference (EMI) shielding. First, as data rates increase, EMI shielding requirements also increase. Maintaining signal integrity and enabling high-speed data transfers requires robust shielding to protect against EMI and radio frequency interference (RFI).
The second challenge is associated with cable design. High-quality materials and greater wire density are needed for greater transfer speeds, limiting the space available for EMI shielding solutions at the cable level. Even very small gaps within the cables may need to be shielded, and in some cases, it’s necessary to separate the cables from each other using gaskets or ink to ensure there’s no interference. Despite having less space allocated to it, EMI shielding must still be extremely high performing as well as suitable for production in high-volume manufacturing situations.
Just as important as the cable assemblies are the connectors. High speed backplane connectors are reaching speeds of 112 or even 224 GB/s with the integration of hundreds of differential pairs. Each pair must be shielded or isolated, providing the challenge of integrating high conductivity shielding solutions with high precision manufacturing for very thin wall gasket solutions. Optical transceivers also require shielding, needing solutions for very small gaps in transceiver body or outer casing design.
Data centers and the IT industry are not alone in requiring detailed attention to cable and connector solutions with respect to EMI shielding. Parker Chomerics engineers are experts at 5G mmWave EMI shielding that keep base stations, towers, and the associated network equipment performing at their best to keep critical communication going.
CHO-SHRINK electrically conductive heat shrinkable tubing is designed to provide lightweight cable and connector EMI shielding. CHO-SHRINK consists of a standard heat shrinkable tubing coated with a proprietary flexible ink that allows for high levels of EMI shielding along cable assemblies and their terminations at connectors. To ensure a customized solution, it is available in two performance options. CHO-SHRINK 1061 is coated with silver and designed for higher-end military and aerospace applications, while CHO-SHRINK 1120, which is coated with silver-plated copper, is designed for commercial applications. Both versions provide lightweight cable and connector EMI shielding with easy installation and assembly, offering significant weight savings, greater flexibility, and moisture protection over traditional metal braid cable shielding systems.
For even smaller spaces or cable separation, our electrically conductive paints and coatings deliver critical EMI/RFI shielding on plastic and composite housings of electronic assemblies. Suitable for use across a diverse range of applications, there are many options to choose from including electrically conductive filler and binder configurations, each designed for durable, reliable and high performing EMI/RFI shielding in various applications.
One of these high-performing coatings is PRO-SHIELD, a single-component electrically conductive ink that enables high electrical conductivity and ensures strong adhesion to various substrates, including plastic and composites. It is loosely cross-linked and cures flexibly as opposed to compounds that are brittle upon full cure. It is designed with viscosity properties in mind, proving low enough viscosity for ease of dispensing and high enough viscosity to form a bead that can be mated to connectors and cables.
Cabling and connectors for data center and high-speed data transfer applications must be future proof. We can only expect these EMI shielding challenges to increase in the future as we continue to push the envelope to expand the bandwidth of wireless infrastructure and other data transfer solutions. That’s why we’re constantly searching for ways to optimize and expand our catalog of EMI shielding and thermal management solutions so we’ll be ready as technology evolves.
As data center technology continues to advance, you can trust Parker Chomerics to be ready with proven, high-performance solutions.
Blog post contributed by Brian Flaherty, Global Special Materials Product Manager, Parker Chomerics.
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Electrically Conductive Heat Shrinkable Tubing
Parker Chomerics CHO-SHRINK 1061 silver coated and CHO-SHRINK 1120 silver-plated copper coated electrically conductive heat shrinkable tubing is designed to provide lightweight cable and connector EMI shielding.
Electrically Conductive Coatings
Parker Chomerics CHO-SHIELD® 2000 Series electrically conductive coatings provide a corrosion resistant conductive surface coating on aluminum or composite substrates. Learn more.
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