Edge-bonded Integral Seal™ Solutions - Composite Sealing Systems Division | Parker US
Gap Fillers for Thermal Management in Electric Vehicles

Composite rubber-to-metal sealing solutions

At Parker's CSS Division, our application engineering experts utilize composite bonding technology to solve static sealing challenges and provide our customers design freedom with our molded-in-place, bonded Gask-O-Seal® solutions.

What is a Gask-O-Seal?

Fewer Components, Less Complexity, More Design Possibilities

Sometimes referred to as a "void/volume" seal or plate seal, the Gask-O-Seal® is comprised of a metal, plastic or composite retainer with a machined groove into which a custom engineered rubber element is bonded and vulcanized.

 

Each customized solution is engineered with a precise void-to-volume ratio which produces the necessary squeeze on the elastomer to establish the optimal amount of intimate contact between the seal and the mating surface.

Using a 1K Gap Filler for Battery Thermal Management

What problem do you need to solve?

Parker's bonded Gask-O-Seal® design technologies not only help design engineers overcome challenges commonly encountered with complex processes associated with singular elastomer seals, they provide cost savings and operational efficiencies that 

  • Simplify installation and maintenance
  • Reduce assembly errors by providing visual confirmation of sealing component
  • Eliminate need for re-torquing, unlike other flat gaskets which lose resilience and must be retorqued to maintain sealing
  • Stabilize small and delicate parts which reduces likelihood of mishandling
  • Enable tighter tolerances due to fewer number of parts
  • Eliminate cost and necessity for groove machining in mating flanges
  • Simplify inventory maintenance by lessening single piece parts
Considerations for 2K Gap Fillers

Elastomer and Substrate Materials

Material selection of both the retainer and sealing element is based on considerations that include:

  • Media, or fluid which will come in contact with the seal
  • Temperature, including operational and peak temperature values
  • Pressure, taking into consideration minimum, maximum, proof, burst, cycle, pulsation
  • Vibrational movement
  • Thermal expansion

What's your application?

Common Gask-O-Seal® Configurations

Whether mating surfaces are flat, curved, or have an irregular shape, composite bonded solutions can be designed to fit nearly any configuration.

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Single port or multi-port sealing

There is virtually no limit to the number of ports, compartments or chambers that can be sealed with a single plate-like package to facilitate simple and foolproof installation. This greatly reduces assembly time and missing seals. Prerequisites include sufficient flange hardware, strength and adequate bolting pattern and force to assure plate seal and joint integrity during pressurization.

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Tandem or Redundancy Seal

For “zero leakage” applications, a secondary companion groove and seal element parallel to the primary seal can be added. Note the leak-rate monitoring groove that can be provided between the two seals. The land width must be widened to accommodate dual seals.