Industrial fermentation is a sensitive process, whereby manufacturers leverage the sugar fermenting capabilities of micro-organisms in order to produce a desired product. These products might include; organic acids, amino acids, vitamins, enzymes, antibiotics, biopolymers or others.
A loss of sterility during industrial fermentation may have severe consequences to production. The introduction of a competitive micro-organism or phage into the industrial fermentation process is a major cause of process failure, resulting in partial or complete batch losses. Consequentially, contamination has a knock-on effect to costs, production schedules and product quality.
In order to eliminate the possibility of contamination, sterile practices must be implemented into the production process. The use of air is essential for the fermentation process, however, if untreated may present the risk of contamination of airborne bacteria. Sterilization of air prior to use in vessels is therefore essential to maintain complete sterility of the industrial fermentation process and therefore reduce the likelihood of process failure. Sterile air may be achieved by the use of sterile filtration of air prior to entry into the vessel.
Furthermore, the industrial fermentation process may involve the use of genetically modified organisms in order to produce desired product. It is essential, therefore, to prohibit the introduction of these GMOs into the external environment. This may be achieved by the sterile filtration of exhaust gas, avoiding all organisms used during the fermentation process from entering the external environment.
The TURBOSEP is a highly efficient separator of liquid aerosol and foam from fermentation off-gas that can increase fermenter capacity by up to 30 percent while reducing antifoam usage by up to 70 percent.
HIGH FLOW BIO-X sterile gas filters combine proven depth filter technology and a pleated construction to provide retention down to 0.1 micron in gas. They include a stainless steel inner core and are 100% integrity testable by Valairdata 4 aerosol challenge.
HIGH FLOW TETPOR II is a new generation of sterilizing gas filters setting the standard with an unrivalled combination of efficiency, flow rate and strength. They can be in-situ steam sterilized for 225 cycles are fully validated to liquid bacterial challenge as well as aerosol and viral challenge.
Valairdata 4 is the next generation of fully automated aerosol challenge integrity test unit, designed to test the integrity of sterile gas filters quickly and easily.
Controlled aeration of fermentation processes is critical to achieving the required product yield from a bioreactor. Parker offer a class-leading range of sterile gas products to ensure the quality of fermenter inlet air.
Unique solutions for complete off-gas control including sterile gas filtration for environmental protection and the innovative TURBOSEP separator for foam management.
A range of liquid filtration solutions that are tailored for use with the specific liquids and solutions common to bulk fermentation applications.
Parker Bioscience & Water Filtration
2340 Eastman Ave.
Oxnard, California
93030 United States
Ph: +1 (805) 604-3400
bwf.oxn.support@support.parker.com
Parker Hannifin Manufacturing Ltd
Durham Road, Birtley
County Durham
DH3 2SF United Kingdom
Ph: +44 (0)191 4105121
befe.birtley.support@support.parker.com