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Thermal Management Solutions for EV Chargers
Since our encapsulants have a low viscosity, they flow easily into the tiniest crevices, enabling better impregnation of irregularly-shaped magnetic components and helping to reduce inductor hum. We also offer a range of gap fillers that can provide a thermal interface between your charger’s magnetics and cooling plate.
Potting & Encapsulants for EV Charger Thermal Management
Our encapsulants provide a robust thermal interface between magnetics, capacitors, switching electronics, and the heat sink, resulting in a more reliable charger for you and your customers. Additionally, our encapsulants can help quiet high-frequency hum.
- Improve Performance: Our encapsulants facilitate optimum heat transfer because of their high thermal conductivity and low viscosity.
- Protect Electronics: Potting & encapsulants protect from dust, moisture, and vibration.
- Reduce Component Stress: Our encapsulants exhibit low shrinkage upon curing.
Gap Fillers for EV Charger Thermal Management
Get the best performance from your charging system by filling in all those nooks and crannies with a thermally conductive gap filler designed with EV chargers in mind. They are a stay-in-place solution and cure as a gel, easing the stresses caused by thermal differences.
- Low Outgas Options: We offer low ppm siloxane solutions for sensitive electronic applications.
- Protect Against Shock: Parker Lord gap fillers remain tacky and soft to dampen vibration.
Digital Brochure: CoolTherm® Materials for Charger Applications
Output performance, not heat - CoolTherm® custom-tailored gap fillers and encapsulants improve proper heat flow in inductors and transformers, optimizing performance during charging and increasing product longevity.
On-Demand Webinar
Thermal Interface Materials & Adhesives for EV Charging Infrastructure
- Introduction to thermal interface materials (TIMs) and adhesives
- Applications of TIMs and adhesives in EV charging infrastructure
- Benefits of using TIMs and adhesives in charging infrastructure
- Factors to consider when selecting TIMs and adhesives
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CoolTherm® Thermal Management Solutions
Improve the charging time, performance and safety of your EV charger or charging system with CoolTherm thermal management solutions.
| Product |
Chemistry | Thermal Conductivity (W/m·K) |
Viscosity (cP @ 25°C) |
Density (g/cm3) |
Shore Hardness |
|---|---|---|---|---|---|
| Potting & Encapsulants |
Silicone | 0.7 - 4.0 | 3,500 - 30,000 | 1.5 - 3.2 | A45 - A60 |
| Gap Fillers | Silicones & Urethanes |
2.0 - 3.7 | - | 2.4 - 3.3 | OO75 - OO82, D55 |
Have Questions on EV Charging Solutions? We Can Help!
Call Us at 877-275-5673
If you're curious about the chemistries and applications that best meet your EV charging needs, then get in touch. We have a team of experts ready to answer your questions and customize solutions to your exact specifications. Contact us today.
Whitepaper: Liquid-Dispense Gap Fillers versus Thermal Pads
The purpose of this study was to compare the thermal impedance of CoolTherm® gap fillers versus commercially available thermal pads having equivalent bulk thermal conductivities. Data from this and future studies on battery packs will better enable designers to develop more efficient and cost-effective battery packs.
Product Catalog: Potting & Encapsulation
We offer potting & encapsulants that are thermally conductive for applications where you need to remove heat, as well as non-thermally conductive materials.
eBook: Thermal Management for Electric Vehicles and Electronics
Electric vehicles - including automobiles, buses, trains, off-road vehicles, watercraft, and aircraft are here to stay. A key challenge in developing higher-power-density electronics for electric vehicles and other applications is to manage the heat. This e-book covers topics crucial to thermal management in your applications.
Thermal Management Properties of Silicone
Our silicones are available in one- or two-component (1K or 2K). 1K products are moisture or heat-cured, require no mixing, cool before application, and include greases, gels, and adhesives. Learn more.
Thermal Management Properties of Urethane and Acrylic
Urethanes are very diverse chemistries that can be hard or soft, have short pot lives, and have low viscosity. Learn more.
How To Choose and Use Thermal Gap Fillers
Learn more about different gap filler chemistries, how gap fillers can be used in battery pack assembly and determining the right solution for you.