Electrification Thermal Management

As the global transition to electrification gains momentum, industries face increasing demand for advanced solutions that ensure performance, safety, and energy efficiency. A critical factor in the success of electrified systems are effective thermal management solutions.

Without proper temperature control, important parts like batteries, power electronics, fuel cells, and chargers can overheat. In addition, each component in electrified systems has its own optimum temperature range where it works most effectively. Not meeting this optimum temperature, can lead to less efficient use of energy, loss of energy and more difficult machine operations. This can result in lower general efficiency and a shorter lifespan. Parker is at the forefront of this transformation, delivering comprehensive thermal management system solutions. These solutions support a wide range of electrification applications, such as off-highway thermal management.

One of the key solutions is an air blast cooler, which is designed to meet strict noise and performance standards. These coolers are highly efficient and feature variable fan speeds to optimise energy consumption while providing dependable cooling capacity. Their compact design allows for seamless integration into thermal management mobile systems, making them ideal for space-constrained electrified vehicles and machinery.

Parker's thermal management materials and components work effectively together to maintain the optimum conditions for every part of the system. Parker’s components like motors, pumps and cooling hoses support battery cooling and battery charger thermal management, helping to manage thermal loads efficiently. This ensures system reliability, preserves performance, and supports the longevity. 

Liquid cooling components play a key role in helping to manage thermal loads effectively. These components allow for targeted heat extraction using dielectric or water-glycol solutions, offering long-term operation even under intense duty cycles. This form of thermal management is critical in avoiding performance degradation in high-voltage energy storage and charging systems.

Limited tight space, noise control and airflow resistance are just a couple of the challenges in electrification thermal management. Using Parker thermal management components, which are perfectly coordinated, these challenges can be turned into opportunities for higher efficiency.

Equally important is charger cooling, especially with the rise of fast-charging infrastructure. Chargers must dissipate significant heat during operation, and Parker designs its systems to maintain optimal operating temperatures. This avoids system breakdowns and enhances uptime, supporting the growing demand for rapid and reliable charging solutions.

Parker thermal interface materials transfer heat from electronic components to heat sinks and are used to eliminate air gaps from the interface. Understanding thermal runaway in electric vehicles is essential for ensuring safety and reliability. Parker designs its products to tackle the intense thermal demands and distinct environmental obstacles of electric and hybrid systems.

For hydrogen-powered platforms, Parker also delivers advanced heat exchanger fuel cell systems that manage the thermal balance needed for efficient and safe fuel cell operations. These systems enhance the durability and output of fuel cells by removing excess heat, which leads to improving the reliability of zero-emission vehicles.

In industrial and off-highway cooling system applications such as agricultural equipment or construction machinery, Parker’s technologies are optimised for extreme environmental conditions. Off-highway thermal control requires resilient components capable of withstanding dust and temperature fluctuations.

With the industry moving towards off-highway zero emission targets, thermal systems must support not just cooling, but also environmental compliance. Parker uses energy-efficient pumps, coolers, temperature sensors and cooling hoses. This helps lower carbon emissions and improve system efficiency. Parker also offers both serial cooling and parallel cooling configurations.

With the electrification of transportation and industry poised to accelerate even further, effective thermal management electrification strategies will continue to play a vital role. As thermal challenges continue to evolve with new technologies, Parker remains a trusted partner in delivering future-ready solutions and its innovation enables safer, more reliable electrification across industries. From QDC air fluid coolers to innovative liquid cooling components, Parker empowers OEMs and end users to meet the demands of the future with confidence.

Find out more about Parker's Electrification solutions. Contact us for more information.