THE CHALLENGE
Maintaining constant tension during the winding process. The existing mechanical systems were inadequate, resulting in material defects, production delays, and increased costs.
THE SOLUTION
With its Ethernet connectivity, Safe Torque Off feature, and compact yet powerful design, the AC20 was the perfect fit for the closed-loop AC induction motor system. Its precise torque control and advanced features ensure excellent tension management and flawless winding performance.
BENEFITS:
The AC20 drive transformed the plastic extrusion line by significantly reducing running costs, enhancing reliability, and offering a wide range of control options. Improved speed control, reduced maintenance costs, enhanced product quality, and increased safety were just a few of the benefits.
At the core of this high-capacity manufacturing facility, where material rolls are processed continuously, Parker’s AC20 advanced compact drive has become a pivotal component. Its primary objective is to optimize the winding process, thereby enhancing efficiency, precision, and reliability within the plastic extrusion line.
“The AC20’s adaptability to existing systems and its ease of use, programming, and commissioning made it an indispensable asset in manufacturing process.”
Jean-Philippe Olry, Industrial Market Manager
Key Success Factor
Winding Precision
The previously erratic winder now operates with high precision. The AC20 drive’s precise torque control ensures gentle and accurate material winding. The drive continuously tracks the diameter of the plastic sheet, adjusting the speed with optimal accuracy.
Key Success Factor
Tension Control
The AC20 drive excels in tension control, whether handling large rolls or small spools. Features such as PID trim, loadcell feedback, and diameter calculation, along with inertia compensation and loss adjustments, ensure flawless performance.
Business Results
The implementation of the AC20 drives has transformed the plastic extrusion line, delivering several key benefits.
Improved Reliability
The robust performance of the AC20 drive minimizes downtime and maintenance needs.
Increased Safety
The Safe Torque Off feature enhances operational safety.
Reduced Running Costs
Enhanced efficiency and reliability have led to lower operational expenses.
Enhanced Product Quality
Consistent tension control reduces material defects, resulting in higher-quality products.
AC20 on Parker.com
AC20 Catalogue
